Experimental Electromagnetic Clocks
by Bryan Mumford
This article first appeared in the Horological Journal in January, 1999. The Horological Journal is the official journal of the British Horological Institute, and is a valuable resource for those interested in the history of clocks and watches, as well as recent developments in the science of horology.
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I have recently been experimenting with an unusual approach to the fabrication of electromagnetic clocks. When I made my first clock, I found it somewhat difficult to select and procure an impulse coil and sense mechanism. It's not possible to go to the store and ask for "One drive mechanism for an electromagnetic clock, please!". Or so I thought.
It turns out that a high precision pendulum drive system is currently manufactured in large quantities at very low cost. I'm referring to the modern quartz pendulum clock. The pendulum in these clocks serves only a cosmetic purpose. It swings, but is not involved in timekeeping. I wondered if the mechanism used by these clocks would be capable of driving a good pendulum with accuracy, and I have found that it is.
Figure 1 shows the basic components of a quartz pendulum. There is a coil, a circuit consisting of one transistor and a few passive components, and a permanent magnet. These parts are descended from a prestigious ancestor, the Fedchenko clock. In the 1950's, F.M. Fedchencko designed a drive circuit for his ultra-precision clocks that used these same components. The coil is actually two separate coils wound on the same bobbin. One of these coils is the "sense" coil. When the magnet swings over it, a current is induced in the coil. This current is amplified by a transistor, and then made to flow in the other coil, which is the "drive" coil. The current flowing in the drive coil creates a magnetic field which interacts with the permanent magnet to give an impulse to the pendulum. This action happens once per period, and keeps the pendulum swinging at it's own natural rate.
Modern industry has adopted this mechanism for some of the same reasons it worked so well for Fedchenko. It's simple to make and it uses very little electricity. In quartz clocks, the pendulum will swing for more than a year on a single small battery, but the pendulum and its support are entirely unsuited to timekeeping, and the rate is highly erratic. My question was "If the quartz impulse mechanism were attached to a serious pendulum, would it keep good time?"
To answer this question I fabricated the electromagnetic clock shown in Figure 2. I decided to make a small clock, derived very loosely from early battery electrics like the Bulle and Poole. The base is turned wood, hollowed out to contain the electronic components and batteries. A nine inch brass rod, which supports the electric dial and pendulum, is bolted to the top of the base. The entire mechanism is covered by a 10" glass dome. The electric dial is another unexpected descendent of early horological ancestors. You do not expect to go to the hardware store and purchase an electric slave dial. But many stores do, in fact, sell such dials. They are, once again, used in the ubiquitous quartz clock. A quartz clock has two components: the quartz circuit that measures time, and a tiny slave dial to display it. If you disconnect the quartz oscillator from the dial, you are left with a miniature stepper motor and gear train. An electronic circuit in the base of my clock sends signals to this motor to drive the hands. This gives my little clock a big advantage over the Bulles and Pooles that preceded it. My pendulum does not need to drive a mechanical gear train, and is required to do no more than swing freely.
The pendulum rod is 1/8" invar. The suspension is a 3/16" strip of .004" spring steel, and hangs from a slit cut in a horizontal length of brass rod. The bob is a 2" length of 1" brass rod that weighs about seven ounces. The bob is threaded, and can be raised or lowered by turning it on the pendulum rod. Beneath the bob is the small permanent magnet that forms part of the electromagnetic drive. The magnet is also mounted in a threaded fixture. This allows me to raise or lower it to adjust the magnetic gap. A drop of Loctite holds it in place once it is properly positioned. The magnet itself is a little unusual in that it is in the form of a small brick, but the poles are not at the ends. Rather, the brick forms a compact horseshoe structure with the north and south poles pointed towards one flat side of the brick. This maximizes the magnetic force in the direction of the coils, which are positioned just under the surface of the wooden base.
The electronic control circuit
Both the Fedchenko design and the modern quartz clock use a very simple circuit to drive the pendulum. I have elected to use a modern microprocessor to manage my clock because it gives me programmable control of the several switching functions I need. Everything it does could have been accomplished with more primitive components, but it makes design changes and improvements possible by changing the program rather than the circuit. Figure 3 shows the electronic controller in my clock.
One of the problems inherent in battery clocks is that the voltage changes as the batteries age. This will tend to make the pendulum swing less widely and change the rate of the clock. I wanted both battery operation and constant voltage, so one of the improvements I made in my electronic design was to implement a very low power constant voltage source for the drive coil. This uses technology that was not available to Fedchenko. His clocks ran on mercury batteries because they have a very flat discharge curve. My clock uses a diode reference to hold the impulse voltage at exactly 2.5 volts regardless of the battery voltage.
Fedchenko used a variable resistor to adjust the amplitude of swing in his clocks. I have done the same thing, but because I don't have the benefit of an isochronous suspension, I am also able to fine tune the rate in this way. I placed a small, 20-turn variable resistor in series with the drive coil. This allows me to alter the portion of the impulse voltage that gets to the coil, which in turn allows me to trim the rate very finely with no physical disturbance to the pendulum. In practice, I get the rate as close as possible by adjusting the bob on the threaded rod. This will get within 20 or 30 microseconds of the correct beat time. After the pendulum has settled for an hour or so, final adjustment can be made with the variable resistor. One turn of the resistor changes the beat by about 10 microseconds. This is a major improvement over the use of tiny weights on a tray because it can be done without removing the glass dome or disturbing the pendulum whatsoever.
It's interesting to note that this adjustment works in the reverse direction of what you would expect. In other words, an increase in amplitude speeds the clock. I expect this is caused by the domination of escapement error over circular error in the magnetic drive circuit. I have been told that Fedchenko clocks behave the same way until the isochronous suspension is correctly adjusted. I have not investigated ways of reducing this error because it would reduce my ability to fine tune the clock with a change in voltage.
My electronic circuit also includes an output to drive the MicroSet Clock Timer directly, eliminating the need to position sensors on the pendulum or disturb the clock by running it with the dome removed.
Software "Gear Train"
When the clock was assembled and running, I used the MicroSet timer to measure the period of the pendulum. It was near 0.4 seconds per beat. The electric dial advances in whole second increments. In a conventional clock you would need a gear train that would convert the 0.4 second beat time of the pendulum into one second increments for the dial. I was able to accomplish this electronically by generating 13 electric pulses for the dial for every 32 beats of the pendulum. This works out to perfect timing if the pendulum is tuned to .40625 seconds per beat, which was easily within the range of my adjustable bob (32 x .40625 = 13).
The conversion of 32 beats to 13 seconds is accomplished by the microprocessor in the base of the clock. It simply counts the beats of the pendulum and generates signals for the electric dial when they are needed. The microprocessor uses much less electricity than the drive coil or the slave dial, and the four "AA" batteries in my clock should last for well over a year.
It's incredibly convenient to have a programmable microprocessor in the drive circuit. I had planned for my pendulum to have a period of .4444 seconds, but I found that the bob I was going to use didn't look good, and I changed my design to a bob that was much taller than originally planned. This raised the center of gravity of the pendulum and increased the rate, which would have been a significant inconvenience for a mechanical gear train. To make this change in a mechanical clock would have required new gears and plates. With the microprocessor, I simply told the program to advance13 seconds in 32 beats rather than four seconds in nine beats. When I make another clock, if I'd like it a little taller, or a little shorter, it will always be near some integer relationship that I can set in the software.
Figure 4 shows several hours of this clock captured with the MicroSet timer. It illustrates an adjustment to the rate via voltage control. The rate was stable at about 12 seconds per day slow. I adjusted the variable resistor and brought the rate to very near the correct time of .8125 seconds per beat within 5 minutes. (The rate of .8125 is a full period of two beats, which I use to eliminate any "out of beat" effects of the drive circuit.) Note that the adjustment happens without disturbance, and this is true for both rate increases and decreases. Thirty beat averages of this clock produce a rate that is flat to within four or five microseconds per sample. This is much better than the Bulles and Pooles that I have measured.
I was encouraged by the performance of this clock, and decided to make a larger model with a half second pendulum. This could then be compared more directly with the larger Bulle and Brillie clocks I have. Figure 5 shows "EM3" -- a half second electromagnetic clock made with the same drive components and slave dial. The base of the clock is fiddle-back maple, the cover is ebony and glass. The electronic controller and batteries are contained in a drawer in the base of the clock. The pendulum rod is wood, the bob a brass disk supported at its bottom.
The accuracy of this clock far exceeds my measurements of Bulle and Brillie half second battery clocks. It is nearly as good as my seconds beating experimental clock, and has beat times within one microsecond of each other on a 60 beat average. Because the bob is unusually large and uncompensated, thermal effects cause the clock to gain about half a second on warm days, and lose it in the cool night.
The remaining illustrations compare the performance of my half-second EM3 with half second Bulle, Brillie, and ATO battery clocks. It will be seen that my own clock runs significantly better than any of the antecedents. Much of this benefit can probably be attributed to the fact that my clock uses an electric dial and doesn't need to drive a gear train. The Bulle clock is particularly unstable. It's my belief that this is due to the isochronism spring, which greatly disturbs the natural motion of the pendulum. I have measured several Bulles and they all have similar poor performance. To be fair, none of them are new and it's possible that they performed better in 1930.
My results show that the impulse mechanism of a common quartz pendulum is capable of precision timekeeping when applied to a proper pendulum. I feel a little like an horological anthropologist, discovering the unexpected descendants of Fedchencko and early electric slave clocks hiding inside the modern quartz clock. Some may view me as a mad Frankenstein, removing the quartz oscillator from an accurate electronic clock, and implanting a "primitive" mechanical pendulum in its place. The remarkable result is about as accurate as the quartz clock it replaces.
In the following four graphs, each clock is scaled to reveal its fluctuations clearly. Each graph shows two days of running, and each clock was measured with 60 second averages of its half second beat time. The horizontal scale has been compressed so that the entire two day interval will show.
Each grid line represents a rate change of 200 microseconds, or 34 seconds per day
Each grid line represents a change of 250 microseconds, or 43 seconds per day.
Each grid line above represents a change of 19 microseconds, or 3 seconds per day.
Each grid line represents a change of three microseconds, or half a second per day.
If you would like to purchase an original electromagnetic clock, send an email to Bryan Mumford.
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